1 Sheet of 3/4″ MDF or Plywood, cut into 23 1/2″ Strips, 8′ long
A) 2 – 1×24 @ 29 1/4″ (Sides)
Optional Base Moulding, 2 1/2″ overall height, 24″ Long
Door Cut List – Recommend measuring the opening in the drawer and building the drawer 1/4″ smaller thean the overall opening. Remember that the door will cover the middle partitions, as shown in the diagrams. These dimensions give are the ideal door dimensions.
Optional Pull Out Drawer Cut List – Again, measure your opening and build your drawer to fit. These measurements are the ideal measurements.
Cut your 3/4″ Plywood or MDF into strips 23 1/2″ wide by 8′ long. These strips become 1×24 boards. From 2 of the 1×24 boards, cut the the top and a shelf, and the bottom and a shelf. Then cut the remaining sides and middle partitions out of a third 1×24. You will have one 1×24 leftover for future projects.
Work on a clean level surface. You can fasten with nails or screws, depending on your tools and the use of this piece. Screws will hold better, nails are easier. My general rule is screw anything that will be “used” like chairs and benches, and nail sedentary pieces like bookcases and hutches. I will leave this up to you. If you are screwing, make sure you predrill and countersink your screws. If you are using MDF, avoid fastening within 1″ of the edge of the MDF. Do not use wood screws on MDF. Wood screws do not have a straight shaft and will split your MDF. I have had luck with drywall screws (after all, drywall is very similar to MDF). Make sure you predrill the entire distance of the screws. It’s going to screeech, so wear hearing protection. And glue, glue, glue.
My favorite option is to screw the “box” together, and then use finish nails to add the frame. That way the frame does not have blemishes, but the piece is built sturdy.
Make sure you take a square of the project after each step. Measure and mark out any joints before fastening. Be safe, have fun.
Build the box. Start by fastening the bottom to the sides. Make note that the top of the bottom is 2 1/2″ high, so there will be a 1 3/4″ clearance under the bottom shelf. Then add the top, shown in purple, fastening to the sides. Use 2″ fasteners.
Back. TAKE A SQUARE of the project (see HOW-TO section). Then fasten the 3/8″ plywood to the back, as shown above. You can use 1 1/4″ fasteners.
All the beauty and functionality of expensive built-ins, but none of the cost or limitations. Build this base cabinet to keep your media center both beautiful and organized. Features optional shelf and pullout drawer, two doors, and simple moulding details. Works with the rest of the Classic Storage Collection.
Footer. TAKE A SQUARE. Then add the footer to the front, as shown above. Use the 2″ fasteners.
Top Trim. Again, make sure everything is square. Then fasten the top trim in place, as shown above. Keep outside edges flush. Use the 2″ fasteners.
Top Edge Trim. Fasten the top edge trim as shown above. Make sure you fasten both to the top and the top trim from step 4. Use the 2″ fasteners.
Side Trim. Fasten the side trim, as shown above. Keep outside edges flush. Use the 2″ fasteners.
Shelves. Determine where the shelf will be placed and mark the bottom edge with a square. Then drill two holes 1″ from the ends with a 1/4″ bit, 1/2″ deep. You can make sure you are only drilling 1/2″ deep by setting the drill bit in your drill so only 1/2″ is exposed. Insert the shelf pins and add your shelf. You can move your shelf at any time.
If you are building with A1 plywood, you will need to finish the front shelf edge with edge banding. See the HOW-TO section for a post on choosing your wood that talks about Edge Banding. Don’t be intimidated by edge banding. It’s cheap and easy and looks great – the odds are your kitchen cabinets are covered in it!
Doors. Dryfit the 3/8″ plywood backs into the base unit. Make sure there is about 1/8″ gap around the door. Check to make sure the type of hinges you choose will als fit in the door. Trim the back if necessary. Then use 5/8 staples or brad nails and glue and clamps to add the rails to the tops and bottoms of the doors, keeping outside edges flush.
Stiles on Doors. Add the stiles to the doors as shown above, using the directions in step 8. When the doors are finished, lay flat (you can stack) and then rest a piece of plywood on top, and then a heavy object. Let dry.
Base Moulding. If you would like to dress up your base unit, add the base moulding to the foot of the cabinet. Use the 1 1/4″ fasteners.
Pull Out Drawers. You might as well build the pullout drawers, because you will have a perfect sized scrap piece leftover. You will need to cut it to the size above. Then fasten the sides, the 1×6 boards cut at 22″ to the sides of the bottom.
Face and Back of the Pull-Out Drawer. Notch out the front of the face as shown above. Then fasten to the sides and the bottom, as shown above. Use the bottom mount drawer slides to attach the drawers to the base of the cabinet.