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Barn Beam Ledges

September 29, 2010 |
posted by Ana White
PDF versionPDF version

Easy to build shelves that would be complimentary to any room. they have the look of a barn beam.

Barn Beam Ledges

Additional Photos

Handmade from this plan >>

Projects built from this plan. Thank you for submitting brag posts, it's appreciated by all!

Dimensions

Dimensions: 
Barn Beam Ledges
Dimensions: 
Dimensions are shown above. My shelves are 1/4″ shorter to conserve lumber. Yours can be any length.

Materials and Tools

Shopping List: 

To build a shelf exactly like mine, 24″ long, you will need:

1 8′ 1×4, some 2″ finish nails
a scrap piece of 1×2 at least 7″ long
some glue, two 2 1/2″ screws
and Early American Stain by Minwax.

Tools: 
measuring tape
square
pencil
hammer
safety glasses
hearing protection
drill
circular saw
sander

Cut List

Cut List: 

4 – 1×4 @ 23 3/4″ (just shy of 24″ to account for the saw blade and get all four pieces from 1 1×4)
2 – 1×2 @ 3 1/2″

Step 1

Barn Beam Ledges

Frame

Use 2″ finish nails and glue to build the frame as shown above.

Step 2

Barn Beam Ledges

Faces

Nail faces to frames with 2″ nails and glue.

Step 3

Barn Beam Ledges

Keyhole Hangers

Find a drill bit slightly larger than your screw heads. Measure down 2″ from the top and 2″ from the outside. Drill a hole.

Step 4

Barn Beam Ledges

Find a drill bit slightly larger than your screw heads. Measure down 2″ from the top and 2″ from the outside. Drill a hole.

Step 5

Barn Beam Ledges

I used my Kreg Jig™ bit because it was handy. And the perfect size.

Step 6

Barn Beam Ledges

Then with a smaller bit, sized the same as your screw shaft, drill another hole slightly above the larger hole.

Step 7

Barn Beam Ledges

Then use your jigsaw to cut from the larger hole to the smaller hole, to make a keyhole shape.

Step 8

Barn Beam Ledges

And there you have it. No hardware required! Also, I tried a different type of hanger, a nail-on picture hanging kit, and wasn’t happy with the outcome. The shelf didn’t sit flat with the wall. With the keyhole hanger, if you adjust your screws (screwed securely to either a stud in the wall or with an anchoring system) so that exactly 3/4″ of the shaft is exposed, your shelves will sit perfectly flush with the wall. Couldn’t be happier with the results!

Finishing Instructions

You are probably pretty used to me being excited about every plan that I post.  I wouldn't post a plan if I was not excited about it.

But when I actually have the time to build, photograph, and post actual photos, I'm just all that much more excited to share.  Especially when I can look at the actual product, and know that you are going to be just as happy with your shelves as I am mine.

I'm pretty happy with them!

What do you think?  Not too bad for a couple of boards, eh?  And the best part about these shelves?  They are lightweight, easy to hang, and super sturdy.  You could build them as long as you want without compromising strength.  And you could also build them wider - but I wouldn't go too much wider, perhaps at most a 1x8 (but I haven't tested a 1x8 just yet).

And the ends are all finished and boxed in!  So are the bottoms, for a completely finished bar beam look.

Yet without the weight of an actual beam.

And what do you think of the whale art?

It's yours to print out if you want.  Just go here to get the graphic, adjust the colors, and print.  I'm really loving silhouettes right now, especially animals in child's rooms.

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Brilliant! One more item on

Brilliant! One more item on my list of "to build". now I just need to find a place to hang them!

posted by A (not verified) | on Wed, 2010-09-29 21:55

These are fantastic! I can't

These are fantastic! I can't wait to build these!!!

posted by alexis (not verified) | on Wed, 2010-09-29 22:03

Great Idea... good look

Great Idea... good look without the weight. These will look great in our log cabin. I'm going to add a groove, or 'plate rail' so I can adjust the 'slant' of framed pictures. I will sand the top of the frame to make it easier to keep them dust free. Thanks for the idea, and of course the "easy to read" plans. BTW, my 12 yr old Grand-daughter is making two of your square bar stools from plans !

posted by Charles (not verified) | on Wed, 2010-09-29 22:10

Love these. Finally I will

Love these. Finally I will get to use my jigsaw...I have no idea what to do with it!

posted by Hilary (not verified) | on Wed, 2010-09-29 22:56

Simple is best, and this is a

Simple is best, and this is a simplicity at it BEST!
You knocked it out of the park with this one Ana!

posted by virginia (not verified) | on Thu, 2010-09-30 01:10

Love these!! Can't wait to

Love these!! Can't wait to make them :)

posted by Heather (not verified) | on Thu, 2010-09-30 03:07

Omgosh, that is just the

Omgosh, that is just the greatest thing! And I am totally taking your whale silhouette :) My son is now begging me for some in his room!

posted by Alicia (not verified) | on Thu, 2010-09-30 04:09

No way! Oh my goodness I <3

No way! Oh my goodness I <3 it! I was wanting this very thing for above my sofa but I was going to go about it a tooootally different way. Um, the harder way. So a million thank you's for posting this. You just made my day. Thanks Ana!

posted by Valerie (not verified) | on Thu, 2010-09-30 04:55

Here I had planned to make

Here I had planned to make the 'floating' shelves, but now I have to make a decision! argh!

posted by Laura (not verified) | on Thu, 2010-09-30 05:12

OMG! This is EXACTLY what

OMG! This is EXACTLY what I've been needing for my kitchen! Anna, I love the stain you used too -- it is so rich!

posted by Amanda (not verified) | on Thu, 2010-09-30 05:38

Oops. Didn't mean to misspell

Oops. Didn't mean to misspell your name, Ana. :) I can't wait to do this as I have these scrap boards just sitting in my garage.

posted by Amanda (not verified) | on Thu, 2010-09-30 05:39

I LOVE these and will

I LOVE these and will definitely be making them soon! They are perfect for the look I'm going for in my living room!!

posted by Michelle (not verified) | on Thu, 2010-09-30 05:42

LOVE!!! Wow, Ana, you are so

LOVE!!! Wow, Ana, you are so impressive. Your blog is my favorite thing to go to every morning. Really gets me motivated to start the day and get things done so I can build!!

posted by Heather C (not verified) | on Thu, 2010-09-30 05:49

Is it just me or does this

Is it just me or does this key hole thing not make since...I don't get how the head of the screw is going to fit into the small part. Once you put the head into the larger hole how will it slide into the smaller part without having the space for it to go into. Can someone please explain this to me???

posted by AMANDA (not verified) | on Thu, 2010-09-30 05:50

I love these. We were going

I love these. We were going to build the floating shelves for our basement family room, but maybe these would fit the decor a bit better. I love how rustic they look. They will go great with the Tryde table and the crate carts we plan on building. Can't wait to get started on all these projects!

posted by megnstuff (not verified) | on Thu, 2010-09-30 05:55

Amanda, you got me to

Amanda, you got me to thinking about that. The answer? The shelf is not solid. The head of the screw will go into the empty space in the center. Just the shaft will slide up the keyhole and lock those shelves on the wall. I may just have to do these. Ana is brilliant!

posted by Kristen (not verified) | on Thu, 2010-09-30 06:14

If you were to use a 2 X 4

If you were to use a 2 X 4 scrap cut to 1" thick for the ends, you could have an end-grain look on the whole beam.

posted by Sunny (not verified) | on Thu, 2010-09-30 07:06

The shelf is hollow. The

The shelf is hollow. The keyhole is made all the way through the 1x4. The screw head will go through the big part of the keyhole and as the weight of the shelf is placed on the screw it will snug up into the narrower part of the keyhole so that the head of the screw is on the backside of the 1x4. Maybe that helps?!?

posted by Liz (not verified) | on Thu, 2010-09-30 07:15

Amanda, the screw head fits

Amanda, the screw head fits through the bigger part of the hole, then the whole thing slides down on the wall a teeny bit so that the smaller part of the hole is around the shaft of the screw. That way the screw head is holding the box/shelf securely on the wall.

posted by Pam the Goatherd (not verified) | on Thu, 2010-09-30 07:31

This was the exact thing I

This was the exact thing I was thinking, so it's NOT just you! : ) Looking forward to seeing any responses. LOVE these shelves.

posted by Karen Lynne (not verified) | on Thu, 2010-09-30 07:43

You push the shelf onto the

You push the shelf onto the screw so the head of the screw is actually all the way through the board. Then the shelf will slide down and sit only on the shaft of the screw. So the upper part of the keyhole only needs to be that wide.

posted by perumbula (not verified) | on Thu, 2010-09-30 08:12

@ Amanda, the head of the

@ Amanda, the head of the screw goes into the larger hole, then once the head of the screw clears the board, the shaft of the screw can slide up into the smaller part of the keyhole and the head of the screw (being inside of your shelf) will hold the screw in place so that it does not slip out. Hopefully that helps. :)

posted by Heather C (not verified) | on Thu, 2010-09-30 08:48

Awesome. I love these

Awesome. I love these

posted by sewzanne (not verified) | on Thu, 2010-09-30 08:59

I was thinking the same thing

I was thinking the same thing until I thought about it. I'm not sure, but I think that you drill all the way through the board. The interior of the shelf is hollow. So The head of the screw goes through the big hole and out the other side of the board, then up to the little hole. The little hole is too small for the head to go through, so the shelf rests on the screw shaft.

posted by Jennifer Wallace (not verified) | on Thu, 2010-09-30 09:03

Amanda, because the shelves

Amanda, because the shelves are hollow inside, the head of the screw fits behind the smaller part of the keyhole, and the shaft of the screw fits in the smaller part of the keyhole. makes for a nice tight fit without any hardware expenses.

posted by Ana White (not verified) | on Thu, 2010-09-30 09:13

Thanks Heather, didn't see

Thanks Heather, didn't see your comment before commenting. Also, make sure you holes are perfectly level so your shelves hang level.

posted by Ana White (not verified) | on Thu, 2010-09-30 09:14

Some other tips - I

Some other tips - I distressed slightly (wish I had done more) with the wire grill brush to create "scars" in the wood that hold more stain = darker blemishes in the finish. These were so fun and easy, good luck!

posted by Ana White (not verified) | on Thu, 2010-09-30 09:18

Hi Ana, Love these. Can

Hi Ana,

Love these. Can you share more about what stain you used? Thank you!

posted by lisa (not verified) | on Thu, 2010-09-30 09:24

Okay, just had to add a few

Okay, just had to add a few more notes.

If you use a 2x4 scrap for the end filler piece with the end grain showing, all the boards will have end grains showing. This will make the beam look like a true beam. The 2x4 can be any length, probably at least 2" to keep it from splitting apart.

If you choose to make yours longer, drill keyholes every 24" for support when hanging.

posted by Ana White (not verified) | on Thu, 2010-09-30 09:30

I was totally just thinking

I was totally just thinking the same thing, except, I've already started buidling the floating shelves and I know as soon as I mention these to my husband he's going to say "no, finish what you started!" lol.

posted by Loni (not verified) | on Thu, 2010-09-30 18:42

I love these too! I think i'm

I love these too! I think i'm gonna make a long one for my living room to be a mock fireplace mantle since we don't have a fireplace.

But I had an idea, Would it work (and look good) if I wanted to use some 2x2's with 1x3's (or 3x3's with 1x4's) to make small shelves for decorative plates to sit on in kitchen?

Thanks so much!

posted by Loni (not verified) | on Thu, 2010-09-30 18:48

OH!!!! HOLLOW! Right. Thanks

OH!!!! HOLLOW! Right. Thanks everyone! So now I have to ask....does anyone know how to get a keyhole slot made with a solid piece? There have been several projects that I want to fit flush with the wall and that's the only solution that seems right for it. However, I have no idea how to get it made! Any suggestions?

posted by Amanda (not verified) | on Fri, 2010-10-01 02:28

@Amanda re: keyhole in a

@Amanda re: keyhole in a solid piece of wood - I think you'll need to use a router with a keyhole router bit to create a keyhole hanger in a solid piece of wood. I love Ana's way of creating one through this hollow piece, but I can't think of a way to do a similar thing with a solid piece. Hope that helps.

posted by Sheela (not verified) | on Fri, 2010-10-01 06:17

These are beautiful! Wonder

These are beautiful! Wonder if it would work (longer) as a fireplace mantel? We've been wanting a rustic beam look for that, but as you know those are pricey...hmmm, well if we go for it, I'll send a pic!

posted by Ginger (not verified) | on Sat, 2010-10-02 05:25

Ginger, that is a fantastic

Ginger, that is a fantastic idea! I can't wait to see your mantle.

posted by Ana White (not verified) | on Sat, 2010-10-02 10:32

OMG!!! i am super excited

OMG!!! i am super excited about these.. i was looking to get longer shelves to put up on the landing of my stairs and have a photo gallery there.. and these are PERFECT!!!! i am so excited i am off to lowes in about 30 mins.. YIPPY!!! (its like 2 mins from my house) Thanks ANA!!!!!!

posted by Mandy (not verified) | on Sat, 2010-10-02 13:18

Love, love, love this! Now

Love, love, love this!
Now if I wanted to turn this into a mantle over my fireplace (which we are completely overhauling), what would be the best way of securing it to the wall? I am thinking keyholes might not be enough.
Any suggestions?

posted by Kristen (not verified) | on Wed, 2010-10-13 20:10

I just made one of these

I just made one of these shelves and am ready to start on the second. I love how easy this plan is for someone like me who is just a beginner! Thanks Ana - I love your website and am ready to tackle some bookcases for my daughter's room.

posted by Amy (not verified) | on Fri, 2010-10-22 11:12

lol, me too! I'm in the

lol, me too! I'm in the middle of making 3 of the floating shelves and stumbled upon this. Now I don't know what to hang where!

posted by Heather S (not verified) | on Wed, 2010-12-22 23:11

Ana, how did you make the

Ana, how did you make the grain on the sides match up? I can't see any joint lines where the 1x2s would be. Gorgeous; I hope I can do the same!

posted by Heather S (not verified) | on Wed, 2010-12-22 23:20

Hey Anna, I made these a

Hey Anna,
I made these a couple of weekend ago. I followed the plans directly and then noticed when they were done that in your pictures you have the board extend down below the middle piece as well as above. In the plans it shows the boards all flush at the bottom. I like the look of them both ways, but I'm planning on doing some bigger ones that will look more like beams for our dining room, and I think I'll make them the way they are pictured instead of the plan. Thanks for the inspiration and the plans!!

posted by Shannon (not verified) | on Mon, 2011-01-24 17:33

Just a quick note before

Just a quick note before people start the project - in the pictures she has the front and back pieces extending down below the middle pieces as well as up. In the plans she has the bottom all flush. It's possible to do either depending on whichever view you prefer.

posted by Shannon (not verified) | on Mon, 2011-01-24 17:38

sorry delete this one - i

sorry delete this one - i didnt think it was posting

posted by Shannon (not verified) | on Mon, 2011-01-24 17:40

hey ana! i love these

hey ana! i love these shelves, but have a question about attaching to the wall. we are buying a home with a brick fireplace without a mantle. i think this would be the perfect thing to make and use as a mantle, but i just don't know how to attach it to the brick. can i just screw into the brick and attach it as normal? do you have any suggestions?

posted by erin (not verified) | on Sat, 2011-02-12 13:58

Stain

Hi Ana,
New to your site and really enjoying it.
As it pertains to this project - I'm wondering what you used for stain and whether or not you varnished it after? Same question again for the pallet beam.
Bernie

posted by Guest (not verified) | on Mon, 2011-11-28 18:16

Keyholes for Barn Beam Ledges

Hey Ana,
I love a lot of your work. I plan on making some of your plans. I like the $10.00 ledges and I like these Barn Beam Ledges as well. I did want to ask a question about the keyholes. My understanding is that a keyhole starts with a hole large enough for the screw head to fit into, then undercuts the wood so that you are left with a slot large enough for the shaft of the screw and a groove beneath it large enough for the head of the screw, thereby securing the screw in place.
From your instructions, I do not see how you are accomplishing this. It would seem to me that the narrow part of your keyhole would sit right on top of the screw head or that the entire screw head can slide down that narrow section. Either way, that shelf could easily pop off the wall with out having the material present to keep the screw head from sliding out of the groove.
I know of two ways to accomplish this. The first is a keyhole bit for a router. The second may be more your speed. I saw it demonstrated at woodworkingformeremortals.com. This gentleman makes a large slot in his project piece the a laminates about a 1/8 inch piece on top in order to achieve an actual keyhole that secures the screw in place.
I just thought you might like to know. If you had 100,000 hits and 1% of those built this project, then you have 1000 people with a shelf in their home that will pop off the wall if it is nudged in the wrong way.
Other than that, keep up all the good work. You might also consider giving sketch up lessons on your website as well. Can’t wait to see what you come up with next.
Sincerely,
Jesse

posted by Jesse (not verified) | on Wed, 2012-02-01 15:28

TOTAL NEWBIE - questions!

So I am totally new at all of this stuff..... be prepared.

I do not understand where to put in the screws? Are they exposed on the underside or are they at an angle?

And also, should I drill a smaller whole first then use the screw, or do you put the screw directly in?

Thanks so much!

posted by Kelsey (not verified) | on Mon, 2012-04-23 08:56

Please help!

So I attempted this shelf, all went well up until I had to nail the 2 in nails into the wood, long story short it was extremely difficult to get the nail through and ended up splitting the board -_- I'm not sure what I'm doing wrong! I used hemlock for this shelf, I don't know if that is the problem, any advice would be very much appreciated!!!!!

posted by jasminebernadette | on Wed, 2014-06-11 14:17
clips
Lady Goats's picture

Nails

Are you hand nailing the nails in, or using a nail gun? If you're hand nailing, you could try to predrill the beginning of the hole and hammer slowly. Try putting the nail a tad further from the edge of the board, if possible, and hammer it straight in. If you're using a nail gun, the pressure might be set too high on the compressor. Try lowering the PSI a tad (I usually have mine set to around 80 PSI, but it varies with the type/thickness of the wood). Hope this helps!

Gina - Lady Goats
DIY Blogger (when I'm not procrastinating)
http://www.ladygoats.com

posted by Lady Goats | on Wed, 2014-06-11 15:28

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