2 - 1x6 @ 10 feet long
2 - 3/4" Plywood, MDF or Particle Board @ 39" x 21 3/4" (Panels)
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!
Start by building the panels as shown above. Make sure you have also drilled the pocket holes you will need for step 2.
Add the legs with pocket holes. You should use pocket holes set for 3/4" stock here and glue. Use 1 1/4" pocket hole screws. Also attach to the header (you may wish to use a pocket hole set for 1 1/2" stock and 2 1/2" screws for the header, but a 2" nail would work just fine too if you panel pocket hole is at the top).
The top bunk for the Cabin Bunk System. Features full guardrails and slatted mattress support. Works with the rest of the Cabin Collection to create a complete storage and sleeping center.
Drill you siderail pocket holes as shown above, set for 3/4" stock. If you plan to have a adult or large child/teen on the top bunk, you may wish to use brackets here.
Now it's time for the guardrails, which are entirely optional. Begin by drilling one pocket hole on the inside of each of the rails, and one pocket hole on the top of each of the ends. Also drill two pocket holes on the ends of the bottom boards. Then build your rails as shown above. Attach directly to the siderail with bolts with nuts and washers. Carefully place your bolts in a symmetrical fashion.
Attach the cleats directly to the inside of the siderails with 2" screws and glue, placed every 6-8", flush to the bottom of the siderails.
Either use a bunkie board as a mattress support system, or place 1x3s as slats, spaced according to your mattress recommendations. Screw the slats down with 1 1/4" screws. Do not use glue to make the slats removable.
If you wish to add a little extra decoration to the headboards, you can use 1 1/4" finish nails and glue to add 1x2s as shown here.
Thanks for being patient with me this week. I will try to get caught up on emails and comments to the best of my ability. A special thanks to everyone that has helped others out in the past few days.