Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!
The base of the Secretary Hutch is a 1×20 @ 46 1/2″ long, or simply a piece of 3/4″ plywood or MDF cut to the size shown above.
Sides and Bottom
Cut the sides out as shown above. 1x12s can vary in width so measure the width of your 1x12s and adjust the cuts as shown above. If you choose to have your 1x12s made from a sheet of 3/4″ plywood ripped into strips, to minimize waste, make your 1x12s 11 1/2″ wide.
The secretary piece to the Grant Collection. Features six small drawers and a large shelf. Secretary top folds down for a desk.
Add the top to the hutch as shown above. Use screws and glue, as this piece is not fully face framed. Adjust for square.
Tack the back on to your SQUARE hutch. Use finish nails and glue or screws (you can use short ones).
Build the drawers from 1x12s as shown above. You can use 2″ finish nails and glue for this one. Make two of these guys.
Make six of these little drawers. Just build a box from 1x3s as shown above (finish nails and glue would do just fine here) and tack 1/4″ plywood to the bottom. When you go to finish, make sure you sand and fill the edges of the 1/4″ plywood so it appears supper smooth.
Insert the two drawer pieces into the hutch and measure and cut your shelf to fit the difference. Should be 22″. You can either make the shelf fixed or drill holes and insert shelf pins according to the instruction on the shelf pin package (shelf pins can vary in size and installation methods). You can also add additional shelves if you like (for example, one shelf for the laptop, one for the keyboard and mouse storage).
Cut the edge moulding to fit and nail and glue down, mitering corners at 45 degree angles.
Flip Down Desk
Attach the flip down desk to the desk interior with hinges as shown above. You can use any standard low profile hinge here. Also recommended is hinge supports to keep the desktop open at just the right angle. Install magnetic clasps to keep the hinged top closed when closed on the insides of the sides.
When you assemble the piece, make sure you screw the hutch to the base, as the hutch could tip forward when weight is placed on the flip down top. If you also add the top hutch, make sure you screw down and also use a tip resistant kit to keep the entire project from tipping forward.