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Grant Secretary Top Hutch with Doors

March 16, 2011 |
posted by Ana White
PDF versionPDF version

A hutch for the Grant Secretary Collection. Features two doors, three shelves, and a solid top for extra storage.

Grant Secretary Top Hutch with Doors

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About Project

Author Notes: 

Dimensions

Dimensions: 
Grant Secretary Top Hutch with Doors
Dimensions: 
Dimensions are shown above.

Materials and Tools

Shopping List: 


  • 2 – 1×12 @ 8 feet long
  • 1 – 1×10 @ 8 feet long
  • 3 – 1×3 @ 8 feet long
  • 1 – 1×2 @ 8 feet long
  • 1/4″ plywood for the back (check your leftovers first from the base units)
  • 1 – 7′ long 3/4″ moulding
  • 2 sets of frameless full inset hinges
  • 2 knobs
  • 2 mirror catches
  • 40″ x 40″ of Plexiglass, 1/8″ thick
  • Mirror Clips and screws less than 3/4″ long

1 1/4 inch screws
2 inch screws
1 1/4 inch finish nails
2 inch finish nails
Tools: 
measuring tape
square
pencil
safety glasses
hearing protection
drill
circular saw
sander
level
countersink drill bit

Cut List

Cut List: 


  • 2 – 1×12 @ 44 1/4″ (Sides)
  • 1 – 1×12 @ 46 1/2″ (Bottom)
  • 2 – 1×10 @ 46 1/2″ (Shelves)
  • 1 – 1×12 @ 51″ (Top – cut this board first)
  • 1 – 1×2 @ 51″ (Top)
  • 1 – 1/4″ plywood 48″ x 45″ (Back)
  • Doors, moulding shown in post

General Instructions

Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!

Step 1

Grant Secretary Top Hutch with Doors

Build the Box

Build the box as shown above. If you can, use 1 1/4″ pocket holes or 2″ countersunk screws and glue. Adjust for square.

Step 2

Grant Secretary Top Hutch with Doors

Shelves

If you choose fixed shelves, add them now, flush to the back. Otherwise, you can add these later with shelf pins.

Step 3

Grant Secretary Top Hutch with Doors

Header

Attach the header as shown above.

Step 4

Grant Secretary Top Hutch with Doors

Top, Back

Mark the top back 1 1/2″ from both ends. Attach to the top with either 2″ screws or finish nails with wood glue. Adjust the shelf for square.

Step 5

Grant Secretary Top Hutch with Doors

Top

Now add the top flush to the back sides. In addition to fastening the top to the sides and front header, also put a few 2″ finish nails or carefully predrilled screws through the back 1×2 into the back edge of the top 1×12. Width is 51″ (error in diagram).

Step 6

Grant Secretary Top Hutch with Doors

Back

Attach the back with 1 1/4″ finish nails and glue. If your shelves are fixed, attach to the shelves too.

Step 7

Grant Secretary Top Hutch with Doors

Moulding

Glue and 3/4″ finish nails (or just glue and clamps) to attach moulding, mitered at 45 degrees around corners.

Step 8

Grant Secretary Top Hutch with Doors

Doors

In a perfect world, your doors would measure as shown above. But it is always best to build your doors to fit the opening. I like to leave a 1/8″ gap around my doors. These doors are shown with a 1×3 frame, with 1/8″ lexan glass attached to the backside using mirror clips. Use Frameless Full Inset Euro Style Hinges to attach doors with hidden hinges. You will need to install mirror catches to keep the doors flush on the front when closed.

Step 9

Grant Secretary Top Hutch with Doors

When you assemble the entire secretary, you will need to screw all of the pieces together. I recommend 1 1/4″ screws, from the top underside of the lower cabinet, into the bottom of the upper cabinets. You will also need to install a tip resistant kit to ensure the piece does not topple forward, especially when the secretary top is down with weight applied or the glass doors are open. Attach the tip resistant kit to a stud in the wall behind the secretary.

Finishing Instructions

Preparation Instructions: 
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.

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Thank you!

Ana - you are talented & amazing. I hadn't stopped by for a while & was delighted to see this pattern. I bought the base at the PB Outlet & wondered about building the top. :) Now I can.

posted by Jenna Smith (not verified) | on Fri, 2011-04-01 11:02

Woohoo!!

Thank you so much for this tutorial! I'm in dire need of a hutch to store the lovely new china my fiance and I are getting for our wedding and this will fit the bill perfectly! I already have a secretary desk that was given to me when my Grandmother passed away and this way I don't have to get rid of it to make room for a new hutch, it can stay with us, just adapted :)

posted by Carly Jane (not verified) | on Sun, 2012-10-14 11:34

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