Grant Secretary Top Hutch with Doors
March 16, 2011 |
2 Comments
posted by Ana White
PDF version
A hutch for the Grant Secretary Collection. Features two doors, three shelves, and a solid top for extra storage.
Handmade from this plan >>
Projects built from this plan. Thank you for submitting brag posts, it's appreciated by all!
No brag posts have been found yet. Have you built this project? Please help other by submitting brag posts.
About Project
Dimensions
Dimensions:
Dimensions:
Dimensions are shown above. Materials and Tools
Shopping List:
- 2 – 1×12 @ 8 feet long
- 1 – 1×10 @ 8 feet long
- 3 – 1×3 @ 8 feet long
- 1 – 1×2 @ 8 feet long
- 1/4″ plywood for the back (check your leftovers first from the base units)
- 1 – 7′ long 3/4″ moulding
- 2 sets of frameless full inset hinges
- 2 knobs
- 2 mirror catches
- 40″ x 40″ of Plexiglass, 1/8″ thick
- Mirror Clips and screws less than 3/4″ long
1 1/4 inch screws
2 inch screws
1 1/4 inch finish nails
2 inch finish nails
Tools:
measuring tape
square
pencil
safety glasses
hearing protection
drill
circular saw
sander
level
countersink drill bit
Cut List
Cut List:
- 2 – 1×12 @ 44 1/4″ (Sides)
- 1 – 1×12 @ 46 1/2″ (Bottom)
- 2 – 1×10 @ 46 1/2″ (Shelves)
- 1 – 1×12 @ 51″ (Top – cut this board first)
- 1 – 1×2 @ 51″ (Top)
- 1 – 1/4″ plywood 48″ x 45″ (Back)
- Doors, moulding shown in post
General Instructions
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!
Step 1
Build the Box
Build the box as shown above. If you can, use 1 1/4″ pocket holes or 2″ countersunk screws and glue. Adjust for square.
Step 2
Shelves
If you choose fixed shelves, add them now, flush to the back. Otherwise, you can add these later with shelf pins.
Step 3
Header
Attach the header as shown above.
Step 4
Top, Back
Mark the top back 1 1/2″ from both ends. Attach to the top with either 2″ screws or finish nails with wood glue. Adjust the shelf for square.
Step 5
Top
Now add the top flush to the back sides. In addition to fastening the top to the sides and front header, also put a few 2″ finish nails or carefully predrilled screws through the back 1×2 into the back edge of the top 1×12. Width is 51″ (error in diagram).
Step 6
Back
Attach the back with 1 1/4″ finish nails and glue. If your shelves are fixed, attach to the shelves too.
Step 7
Moulding
Glue and 3/4″ finish nails (or just glue and clamps) to attach moulding, mitered at 45 degrees around corners.
Step 8
Doors In a perfect world, your doors would measure as shown above. But it is always best to build your doors to fit the opening. I like to leave a 1/8″ gap around my doors. These doors are shown with a 1×3 frame, with 1/8″ lexan glass attached to the backside using mirror clips. Use Frameless Full Inset Euro Style Hinges to attach doors with hidden hinges. You will need to install mirror catches to keep the doors flush on the front when closed.
Step 9
When you assemble the entire secretary, you will need to screw all of the pieces together. I recommend 1 1/4″ screws, from the top underside of the lower cabinet, into the bottom of the upper cabinets. You will also need to install a tip resistant kit to ensure the piece does not topple forward, especially when the secretary top is down with weight applied or the glass doors are open. Attach the tip resistant kit to a stud in the wall behind the secretary.
Finishing Instructions
Preparation Instructions:
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth.
It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
- ‹ previous
- 462 of 810
- next ›
Printer-friendly version- Login or register to post comments
Send by email- PDF version
Thank you!
Ana - you are talented & amazing. I hadn't stopped by for a while & was delighted to see this pattern. I bought the base at the PB Outlet & wondered about building the top. :) Now I can.
Woohoo!!
Thank you so much for this tutorial! I'm in dire need of a hutch to store the lovely new china my fiance and I are getting for our wedding and this will fit the bill perfectly! I already have a secretary desk that was given to me when my Grandmother passed away and this way I don't have to get rid of it to make room for a new hutch, it can stay with us, just adapted :)
Recent comments
- The even though you....... 1 sec ago
- Beautiful Finish 57 min ago
- You definitely made the right 1 hour 38 min ago
- Plan details 1 hour 52 min ago
- It seems too complex and 3 hours 31 min ago
- Because today, and all the 3 hours 38 min ago
- tubal reversal 3 hours 44 min ago
- Want to do this 4 hours 31 min ago
- DWI Attorney Houston 4 hours 59 min ago
- getting fathers day gift is 5 hours 21 min ago
Search
Let's Connect
User login
Not Much >>
Momplex Cam >>
Momplex Cam >>
We are DIYing our moms a Duplex in Alaska! Check out our progress so far as we owner build a home, step by step. Read the Momplex blog here.
- 1 of 20
- ››
Most Viewed Plans
New here? Check out our most popular free, step by step furniture plans.
Active forum topics
- PB Ashby Dresser
- DIY Butcher Block?
- Sites that helped me learn sketchup and might help you too..
- To Paint or Not to Paint....
- SketchUp and Cut List Plug-In
- Female-friendly power tools or tools for small hands
- A really silly beginner question
- Aussie timber (lumber) sizes - 1 x 2 available in Australia???
- Farmhouse Table with x-legs
- OUTDOOR WOODEN SWING SET
I'm on Instagram!
