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Starting the Walls

August 17, 2011 |

Missed a Momplex Post?

We are DIYing our moms a Duplex in Alaska! Check out our progress so far as we owner build a home, step by step. Read the Momplex blog here.
posted by Ana White

Momplex Stats

Money Spent So Far: 
$15,000 + Cost of Property
Time Spent So Far: 
360 Hours on Site + Tons of Planning
Patience really is a virtue.


It's been a long long month of staring at these footers wishing there were walls on them. It's been raining and raining and raining.

But on Monday, this truck showed up, and the wait was all worth it.  


Two homes worth of ARXX blocks were unloaded in no time at all.


But it wasn't just the ARXX blocks that got delivered.  


More than Just Blocks

Everything that we would need to get started came out of that truck.  Remember that - I do mean EVERYTHING.  This is the bracing system, and instead of having to invest in your own, we rented them from Phil, Alaska's ARXX extraordinaire. 

When the truck left, Phil said, I'll see you tomorrow.  Phil lives 100 miles away.  


But that didn't stop him from showing up and teaching us to fish for an entire day.


We started by snapping chalk lines for the foundation in a giant 44x44 foot square.


Then we laid out the first course of blocks, getting the corner blocks placed, lining the outsides of the blocks up with the chalk lines.


How easy is that?


Then on the first course of ARXX blocks, you simply zip tie the blocks together on the insides to keep the different blocks together and tight.  How tight?  I swear to you the answer was "Banjo tight."  When no one was looking, I tried to pick a tune on one.

I'd better stick to building.  Or at least get block to building.


Because this is what things looked like for everyone else not trying to pick a tune on a zip tie.  Everyone was working hard.  Everyone.


Really hard.


Okay, you heard it from the source, it's pretty easy.

This is my father-in-law Tim.  He's a very intelligent and experienced builder.  I can remember when we were framing our house's roof, he would get off work at around 5PM and come over to help us.  Then around 10PM he would ask me to make him a thermos of coffee, and then drive over and help his other son (who worked late shifts then) frame his place until who knows how early, and then get up a 6AM and go to work.  He did this until both homes had a roof on them.  

We are very fortunate to have the support of family.  It truly is everything, and we are very thankful.


Sharing Phil

I won't keep Phil all to ourselves.  I want to share with you as much technical information as possible so you could build your own ARXX home too.

What we got here is a corner.  The blocks are all zip tied together, and then rebar is layed in the webbing strips.  You will know how much rebar and what size from recommendations by your building codes or a structural engineer (you gotta build to your conditions).  The rebar turns a corner and overlaps 40D which means 40 x the diameter of your rebar.  This is #4 rebar (rebar is numbered in 1/8" increments, for example 5/8" diameter rebar would be called #5) so we got 1/2" diameter rebar.  That would mean the overalap needs to be 20".

One of the most challenging parts is learning to not grab the tape measure for everything.  When you stick frame, you use a tape for everything.  For ARXX blocks, you know the webbing strips are spaced on 8" centers, so you can just count 2 1/2 webbing strips and know you've got 20".  How smart is that?  Working smarter, not harder.


I kept thinking that all day.  Work smarter, not harder.

Phil instructed us to move the blocks inside the perimeter of the Momplex so you placing your blocks at the shortest distance to your work zone, helping us work smarter not harder.  

Throughout the day, Phil kept giving us little tips and tricks, pointers that would have otherwise had us scratching our heads and making guesses.  Or spending hours online researching.  

And I kept thinking, if someone just purchased ICF blocks and started building, it would be easy to miss a step.  So glad we went with ARXX because the system and the support and the service really sets you up for success.


Second Course


When the second course of blocks go up, the seams are all staggered, interlocking the blocks just like you would do with legos.


Then a simple metal hook on corners keeps the second course tight to the first course.


The blocks kept going up . . .


And by early afternoon, we had the first two courses up.


After you get your first two courses up, you need to spray foam the inside and outsides of the blocks to the footers to keep them in place.  We went around the Momplex and made sure the blocks were exactly on the chalk lines, and then the Ram spray foamed the blocks to the footers.  You'd be amazed at how well the spray foam holds the blocks.

But even with a good hold, up there on the hill in a high wind zone, we had to call it a day early.  Before putting up any more blocks, we'd need to make sure the bracing system was installed - and that requires two more courses.  

More patience.


Clean Up

This is what we have left from putting up the first two courses of exterior walls.  I just could not believe the lack of waste from building with ARXX.  


Even the protective plastic sheet on the bottom of the blocks gets saved and recycled for other builders.  It's interesting to think that this plastic sheet will go back to Phil, who will package it on the bottom of another set of ARXX blocks, and those ARXX blocks could get delivered to you.  How cool is that?


And we got someone else cleaned up  :)  Two rows down . . .eleven to go!

We are so excited to be working the ARXX blocks to build the Momplex.  To learn more about ARXX, you can visit their extensive website here.
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Ana White's picture

The sun is shining, headed

The sun is shining, headed back to the Momplex to put more blocks up!

posted by Ana White | on Wed, 2011-08-17 12:37

This is sooooo cool! Awesome

This is sooooo cool! Awesome pics! But boy, do I feel lazy. Hee hee... (Psst, your link at the end to the ARXX website just goes to a jpg.)

posted by LisaSki (not verified) | on Wed, 2011-08-17 12:47

I am so excited to get to

I am so excited to get to watch as you build, and learn from your experience... I called my husband excited after you first post about selecting walls, when I decided to do my own research, and told him, "When we build our house I want to use ICF "Legos"." lol... It's let to a lot more research and entertaining conversations to say the least. Thank you for taking us along on your journey!

posted by Mary Wright (not verified) | on Wed, 2011-08-17 12:52
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YooperinTX's picture

Good helper!

The picture of Grace working "Really hard" made me laugh out loud at my computer. :) Nice work, guys!

posted by YooperinTX | on Wed, 2011-08-17 12:55
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Great Progess

I think its great that the entire frame of your home was able to come one one truck. I also think that it is incredible that you can build a home with foam blocks and zip ties! Obviously alot of work but it looks like fun too.

posted by impex380 | on Wed, 2011-08-17 12:58
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This is so cool!

I am trying to convince my hubby that we CAN do this... someday (when we dont move every 3 yrs). The only real question I have is will this system work to build a basement? that is high on our "want" list in a home... and if we could build it ourselves all the better! Thanks Ana!

posted by KetchCutie | on Wed, 2011-08-17 13:02
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Ana White's picture

Hi KetchCutie, yes this

Hi KetchCutie, yes this system is perfect for basements because you get insulated concrete walls which are ideal for below grade. Actually, you will see us backfill, and these walls we are putting up are a basement with a drive under garage. You and your hubby can totally do this! And get a quality house that is exactly what you want and save on labor costs. We've put together ICFs for our crawl space, but this is really our first full house build with ARXX blocks, and if we can do it, so can you!

posted by Ana White | on Wed, 2011-08-17 13:11
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Lady Goats's picture

Gosh, Grace is getting so big!

I can't believe how much she's grown in the past year! She used to look like a toddler, now she's all grown up! And doin' an AWESOME job helpin' ya'll!


Gina - Lady Goats DIY Blogger (when I'm not procrastinating) http://www.ladygoats.com
posted by Lady Goats | on Wed, 2011-08-17 13:04
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Ana White's picture

I know right? I had to run

I know right? I had to run home and refill water jugs, and thought I would sneak in and check my emails. So I asked her to fill the jugs. Pretty soon I hear MOM! MOM! MOM! I went running outside, and she's waiting in the car, all buckled. The water jugs are all filled, lids on, garden hose off. The trunk is open and she says, Mom, the water jugs were too heavy, can you put them in the car? Let's go back and help Dad! Thank you so much for your nice comment. We are so proud of her too!

posted by Ana White | on Wed, 2011-08-17 13:15

Wiring

I'm sure you'll cover it down the road but I'm super curious right now... how is electric run using ICF?

posted by Nathan RK (not verified) | on Wed, 2011-08-17 13:47
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Ana White's picture

Utilities in ARXX Blocks

Hi Nathan, this is a great question and we will definitely cover this is great detail. But the quick answer is before you pour you put service penetrations in the blocks - it's just a tube you stick through the wall so later you can run wire (or pipes or vents or phone lines) through. Then after you pour, you simply use a hot knife to cut out the foam in channels to run wires for electrical. Keep in mind, we will be framing all interior walls and the second floor, so the plumbing and most electrical will be placed on interior walls. I hope this makes sense - will be posting more on electrical and utilities when we get there - hopefully soon!

posted by Ana White | on Wed, 2011-08-17 13:59

I know this is supposed to be

I know this is supposed to be a post about walls, but I couldn't help bu notice how big your puppy has gotten! She was so little when you posted the plans for the dog crate and now she's as big as Grace!

posted by AmandaB (not verified) | on Wed, 2011-08-17 14:13
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Lindy's picture

Momplex

It's fascinating to watch the progress you are making on behalf of your Moms. Using the 'lego' walls looks like a good choice. My daughter and her hubby like their choice of SIPS for walls, as well. They are doing most of the work themselves (they even designed the house, and my daughter drew up the blueprints), They are using environmentally-friendly resources. Between your house and their's, I couldn't ask for better reality entertainment. Their journey, if anyone is interested in watching their dream farmette develop, can be found at larkmartin-farms.blogspot.com

posted by Lindy | on Wed, 2011-08-17 17:31

=) Hilti Foam

I'm so excited to see that you used Hilti Foam! I work for Hilti in their corporate offices in Tulsa, OK! I handle the external marketing communications for North America. After 10 yrs in the construction industry, I am still learning. I thank you for teaching/blogging so other women can gain confidence and knowledge about construction. I've been following your blog for about 3 months now. I'm so excited to see the finished Momplex!! Gigi T. Above opinions expressed are my own and not sponsored/endorsed by Hilti, Inc.

posted by Gigi Thomas (not verified) | on Wed, 2011-08-17 19:14
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I'm so excited!

My husband and I are in the planning stage of our dream house. After your post about shopping for walls I started my research on ICFs and this is perfect for us. So far your blog has more information then I have been able to find anywhere else.

posted by Spring | on Wed, 2011-08-17 20:34
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Wow this is such an awesome

Wow this is such an awesome process....I'm so grateful that you're willing to blog about it! I'm definetly gaining the confidence to do bigger projects everyday! Thanks so much Ana!

posted by ajcajj | on Wed, 2011-08-17 21:43

I can't shake the feeling

I can't shake the feeling that you are building a house out of those old styrofoam Big Mac containers. Pretty cool.

posted by Medea (not verified) | on Thu, 2011-08-18 08:51
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redhead_61's picture

awesome

I am excited you picked this option, I had never heard of this kind of wall and am excited to be learning about it.

posted by redhead_61 | on Thu, 2011-08-18 17:22

Very neat product!

Ana, those ARXX blocks look very ingenious! Like giant foam lego blocks. So, when you want to hang things like cabinets, how does that work? Do you have to use special toggle bolts? Just curious, you don't have to reply anytime soon. I know you are busy ;-) Brittany P.s. Forgive me if you covered this already and I missed it.

posted by Brittany (aka Pretty Handy Girl) (not verified) | on Mon, 2011-08-22 10:06
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mips's picture

I've heard about the coal ash

love your work! keep it up!

posted by mips | on Mon, 2012-06-25 05:59

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We are DIYing our moms a Duplex in Alaska! Check out our progress so far as we owner build a home, step by step. Read the Momplex blog here.