IKEA Trofast Toy Bin Storage Hacked- Playroom Project 1!

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Keywords: 
Toy storage, IKEA, bookshelves

1 sheet 3/4" plywood, MDF, or melomine
1 sheet 1/4" plywood
1 1x2

Common Materials: 
1 1/4 inch screws
3/4 inch finish nails
1 1/4 inch pocket hole screws
wood glue
120 grit sandpaper
paint
paint brush
Tools: 
measuring tape
pencil
hammer
safety glasses
hearing protection
circular saw
Kreg Jig: 
0
Cut List: 

1 sheet 3/4" plywood into 4 11 3/4" strips
1 sheet1/4" plywood into 17 3/8 strips
2 1x2 @ 15 7/8"

Project Type: 
Skill Level: 
Estimated Cost: 
General Instructions: 

Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!

Step 1

Here is your cut list for your 3/4" plywood

Step 2

I used a router to cut in the groves to a 1/2" depth with a 1/2" flat bottom bit.

Summary: 

I got this idea to turn my den into a playroom and get all the toys out of my living room. So this was my first project tackled. I love the idea of the IKEA Trofast storage bins and was ready to just buy them outright (Ikea not too expensive ya know) until I drew up the plans and decided that I could STILL build it for cheaper, like three times cheaper. So these are the exact same measurements to fit the trofast bins bought from their store. I built three of these for $30! YEA!!

This is basically the same idea as Ana's laundry dresser, just with grooves routed in to the wood instead of a tract.

The awesome thing is too, that it is such a simple design, that when I am done using it like this, I can throw shelves in there and it is an automatic bookcase.

Step 3

Step 4

Next up, repaint those bookshelves!

Finishing Instructions

Preparation Instructions: 
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.

Comments

Awesome! I was going to jerry-rig the laundry hamper dresser into fitting some toy bins, this is even better! I plan to make one and glue Lego sheets to it for a Lego table with sorting bins.

I LOVE this! This would be AWESOME in our playroom! BUT I don't ahve a router so any suggestions for making the groves without one??

You can use a dado blade in a table saw, or you can make several careful passes with a circular saw. Alternatively, if you have a radial arm saw and can adjust the fence to allow you enough space you could also use that (This is what I tend to do, but not many people have a radial arm saw) Obviously all of these options require depth adjustments so you do not cut through the entire piece. If you have to use a circular saw it may be easier with a guide such as this:
http://www.popularmechanics.com/home/reviews/4283497

Hope this helps!

LOVE THIS!! Thanks so much! I was looking to buy this shelving from IKEA soon, but making it myself will be even better. Plus I do not have an IKEA near me.

Where can I buy the bins for these shelves?

These are the ikea Trofast bins meant for this very purpose. This is exactly what their design looks like. They will ship these bins to you just not sure how much. They are just about the cheapest option I have found and they are super sturdy!

As far as getting this without using a router, I would recommend the dado blade. That is how we made these cuts in my wood working class. You could technically make the cut without one, it would just take you about 4 passes moving your blade measurement in an 1/8" each time.

They have a melamine option that has glides on it, but I chose to do this so I could get exactly three out of one sheet of plywood.

I was going to ask the same thing about the bins. Thanks for sharing your project! I love Ikea and had looked at buying that same system. Might just build one ;)

Hi... great project! I absolutely have to build this. I've been wanting this system but there isn't an IKEA anywhere near me. So that presents a problem as far as bins, since I can't just go to IKEA and pick some up. They are not available online either (and the shipping would be crazy anyway). Does anyone have a suggestion for alternative bins? I was thinking any type of plastic storage container but then I noticed the edges on the IKEA bins are pretty prominent. I don't think a standard Rubbermaid (or other brand) container would hang or slide as well. Thanks!

I don't think are many good alternatives to the ikea bins, but someone correct me if I'm wrong. Ikea bins are made a of a really nice quality plastic. They're sturdy, yet slightly flexible, and I don't have any fear of the kids cracking them, even when abused.

The typical walmart Steralite bins are close to the size of these ikea bins (but quality is poor, I've broken several of those on my own). The shoebox size is about the size of the dark (not light) blue bins, the 'double shoebox' is about the same and the green/white bins, the (standard Trofast size) and the next size up Sterilite bins are about the same as the red/white one. That's actually how I figured out what size Trofast system & bins I wanted. I 'measured' my kids toys with those cheap ones first and then brought the list with me on the 1.5 hour trek to Ikea.

My advice is to spend the extra $$ and try buy the bins. You could check on ebay or hit up a friend or relative in a city to mail them to you. Or perhaps you can build your own bins out of wood or make just make shelves to slide and put the Sterilite bins on the. Hth!

I would just keep your eyes open. You can use whatever you want. You probably aren't going to find exactly the same measurements. And if you are cutting into the wood as the "slides" your measurements need to be the exact width. So you would have to adjust your plans

This takes some hacking from your dimensions, but I decided on using dish pans. We homeschool, so I was using them for art supplies, school work, puzzles and teaching tools, etc.

Dishpans are really sturdy but flexible and nearly indestructible, come in different sizes and colors and are super cheap ($1-4 each), plus they have handles at either end and are a manageable size for toddlers. Sterlite and Rubbermaid make them - http://www.sterilite.com/SelectProduct.html?id=344

Our local Wal-Mart has them in white, black, red, bisque and blue. The 12 qts are 15 5/8"L x 12 3/8"W x 6"H and the 18 qts are 17 3/8"L x 14 1/8"W x 7"H. But I picked up many white ones at the Dollar Tree for $1.

I was thinking the same thing: dishpans! I know right now all of the "dorm supplies" are clearanced out everywhere...Target and Walmart usually sell them in fun colors. I think I'm headed there next!

We homeschool too and that's exactly what I was looking at these for! I thought about the dishpans and wasn't sure how that would hold up. Thanks a bunch for sharing your measurements and idea!

We have some of these from Ikea and I was going to buy more but now think I will try to build them instead. My idea is that I want to take two of these and then attach a piece of wood to make a table top at a kids table height in between the two and make it a lego table!! Then my boys have storage on either side of them and a place to build! One thing about the Ikea storage bins..we have at least 20 of these and they are sturdy but for some reason the white ones seem weaker...we have broken a few of the white ones....I am sure they were very abused but the white ones do seem to not be as strong.

These are great plans! But I am going to need to adjust them in order to allow the smaller bins to go in the deep way rather than the wide way.

I noticed elsewhere on your site that you said you are a fan of using Sketch-up for doing your design work (as am I). Would you happen to have a Sketch-up file for this and be willing to share it so I don't have to start from scratch? I would be happy to provide my alternate design once it is complete.

Thanks!

how would you make the stepped one using a guide rail system instead of the routed grooves? I want to use them as steps to work in conjunction with the Kura style bed. I plan on building both pieces and the only power tool I have is a drill.

I love this system, but the wall I have needs to hold toys and clothes and it's not very wide. There is however plenty of depth, so I wanted to design these so that the bins slide in the deep way instead of the wide way (so that the 11 1/2 in side is front to back) but I am so bad with figuring out the math! I also want to us square dowels on the inside instead of routing as I know these are going to get banged around and the cuts would weaken the end result.

My "plan" was to get some 3/4s plywood ripped into 16 inch pieces, and build my boxes. The interior width of each box would be 12 inches... that makes the outside 13.5 right? and since the depth would only be just shy of 16, I was going to put them all together on the wall, and use 1x2s to face the boxes, which should add just enough extra depth to keep the bins flush with the units. Then I just cut the 1/2 inch square dowels into 16 in pieces and place them 4 1/2 inches apart (I'd probably put the bins in and measure that way)

Alternately, to save on wood, could I just make one long unit with only 1 piece of wood for each wall? So that each "unit" shared box walls, with the dowels on either side? Or do you think that wouldn't be sturdy enough? I wish I could figure out how sketch-up worked.

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