Industrial 5 Shelf Cart
January 18, 2012 |
11 Comments
posted by brookifer86
PDF version
Inspired by an industrial cart I saw on Pinterest, I decided to try my hand at building my own to save money. It's made from simple pine 2x12 shelves, castors and plumbing hardware. This is the perfect build for a beginner, as it's easy to get the boards cut at the store before you bring them home. I used Ron's Hardware for the plumbing supplies, they were incredibly fast, helpful, and half the cost of the big box stores.
http://www.ronshomeandhardware.com/511-603HC-1-2-Galvanized-Floor-Flange-p/446903.htm
Additional Photos
Handmade from this plan >>
Projects built from this plan. Thank you for submitting brag posts, it's appreciated by all!
Dimensions
Dimensions:
Dimensions:
36" wide, 86" tall, 11.5" deep Materials and Tools
Shopping List:
• 1 - 2x12x16
• 4 - casters (optional)
• 32 - 1/2" galvanized flanges (http://www.ronshomeandhardware.com/511-603HC-1-2-Galvanized-Floor-Flange-p/446903.htm)
• 16 - 1/2" galvanized pipe at 18" (http://www.ronshomeandhardware.com/563-180HC-1-2x18-Galvanized-Pipe-p/273055.htm)
• 150 - 3/4" screws
• finishing supplies (sandpaper, stain/paint)
3/4 inch screws
120 grit sandpaper
paint
Tools:
measuring tape
square
hammer
drill
Cut List
Cut List:
5 - 2x12's @ 36"
Cutting Instructions:
Make sure all cuts are square. I got these cut in store to save money since one 2x12 is cheaper than two shorter ones. You have to keep an eye on those sales guys, one was cut an 1/8" short so I had to trim them all at home.
General Instructions
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!
Step 1
Sand and stain/paint all your boards first.
Step 2
Using the 3/4" screws, drill your casters into your first board at the four corners.
Step 3
Flip the board over, and screw in your first 4 flanges.
Step 4
Attach your first 4 pipes by manually screwing them in. You will need to check for square, the threading isn't always equal. Some will need to be banged with a hammer.
Step 5
Now manually screw in the top 4 flanges.
Step 6
Set the next board on top, check for square, and drill the 3/4" screws into the flanges to attach your first shelf.
Step 7
Repeat steps 3-6 for the next 4 boards until you reach the top. That's it!
Finishing Instructions
Preparation Instructions:
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth.
It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
May I Suggest a Finish?
- 1 of 8
- ››
- ‹ previous
- 270 of 811
- next ›
Printer-friendly version- Login or register to post comments
Send by email- PDF version
totally love this, Ive
totally love this, Ive thought about doing this before but had someone convince me not to. cant wait to move and try it :)
Cost
About how much did that cost to put together?
clips
$200
I can't believe I left that out! The lumber and screws were only $20, the bulk of the cost comes from the plumbing parts. I found Ron's Hardware online and really enjoyed their service and product. Plus, their parts were about 1/2 the cost at the big box stores. You may be able to find good prices if you have a local plumbing supply
posted by brookifer86 | on Thu, 2012-01-19 11:02
clips
Good hand-tool starter project
I'm a big advocate of not letting employees at the home center touch your lumber. It's not that they're incompetent, but they're not furniture builders and this isn't their project, accurate cuts will be more a matter of luck. If you don't own any tools, you can get by with just an inexpensive corded drill and a hand saw like one of the 20" Stanley Sharp-tooth saws. If you can't find that, Irwin also makes a decent hand saw. A quick google search for hand saw videos will get you all of the instruction you need to make quick and accurate cuts. I'm doing a huge project right now, a set of six book shelves for a friend's library, and I'm breaking down all of the wood by hand. It's not strenuous. Even after cutting 40 shelves, I was only a bit warm. Once you learn how to break down your own lumber with a hand saw, you'll never let another clerk touch your lumber with a saw.
posted by claydowling | on Thu, 2012-01-19 11:47
Engineering?
Some things to be aware of if you like this design: This looks incredibly 'tippy' - narrow shelves with that height on wheels... I'd be very careful where I placed a unit like this, and I'd never actually try to roll it anywhere while it's loaded. If I where to make this myself, with these materials, I'd go no higher than three shelves. And that would still be liable to tipping.
'were' not 'where'... dang
'were' not 'where'... dang it!
clips
Tipping
Yes, it does tip easily and I wrote that in the notes. What I did was secure it to the wall studs with 2.5" screws in 4 places. I've hung on it myself and it's not going anywhere! Though it does make the castors purely decorative. If you want mobility, I'd either make it shorter like you suggested or make it wider by joining two boards together with a 1x3. Though even then, tall shelves are easy for little hands (or paws) to grab and tip
posted by brookifer86 | on Thu, 2012-01-19 15:24
Stain?
Fantastic project! I was wondering what color/type of stain you used - that color looks so gorgeous & rustic! Still have the can around?
How cool! I love the
How cool! I love the industrial look! I like how this could be modified and have a matching shorter shelving section or a little table on castors.
Ewm Pxzyglqtr
Lbxhdloq ヴィトン 財布 ヴェルニ Msln Gemnsee www.japanuggbootsoutletax.info Asroc Fnyrww バッグ コーチ Rf Itb 財布 エルメス Maxhkrvor Oxt ugg ブーツ キッズ Paumxndvwp
pipes
Hi Ana, I was wondering if aluminum pipes would work in place of the galvanized steel? I want something a bit more decorative (see link below), but I'm not sure if aluminum can hold up under the weight of the wood. What do you think? http://www.homedepot.com/h_d1/N-5yc1v/R-202106617/h_d2/ProductDisplay?catalogId=10053&langId=-1&keyword=spindle&storeId=10051&superSkuId=202938845#.UNsCNG_9rng
Recent comments
- Help on this plan! 17 min 36 sec ago
- This is really great for 2 hours 36 min ago
- This will help moms out there 2 hours 22 min ago
- "I didn't have the heart to 2 hours 46 min ago
- Very nice! 3 hours 37 min ago
- How Great is This?! 5 hours 5 min ago
- So I thought for sure in the 7 hours 14 min ago
- Plans 7 hours 28 min ago
- Plans? 8 hours 3 min ago
- I'm wanting to build this 8 hours 56 min ago
Search
Let's Connect
User login
Not Much >>
Momplex Cam >>
Momplex Cam >>
We are DIYing our moms a Duplex in Alaska! Check out our progress so far as we owner build a home, step by step. Read the Momplex blog here.
- 1 of 20
- ››
Most Viewed Plans
New here? Check out our most popular free, step by step furniture plans.
Active forum topics
- PB Ashby Dresser
- To Paint or Not to Paint....
- SketchUp and Cut List Plug-In
- Female-friendly power tools or tools for small hands
- A really silly beginner question
- Aussie timber (lumber) sizes - 1 x 2 available in Australia???
- Farmhouse Table with x-legs
- OUTDOOR WOODEN SWING SET
- Electric sprayer - worth trying?
- Finishing Suggestions for Apothecary Console
I'm on Instagram!
