As a complete beginner in wood working (unless you count a year of woodshop over a decade ago), I decided that building a cart for the miter saw I just bought would be a great first project. So what did I do with that brand new miter saw? I left it in the box and made all of the cuts with a circular saw. Not sure what I was thinking there...
I mostly followed the excellent plan provided here but used wooden arms to prop up the wings in order to save on cost. I got the idea from the folding sling chair plan. It took quite a few screw ups and adjustments of the lower support bar before getting one of the wings level but I got it eventually.
Update 8/20/13: The miter saw has been a joy to use with the cart and the big flip up wings provide a ton of really convenient work space in addition to stabilizing 8 ft boards for cutting. I added a sliding drawer and some utility hooks for additional storage.
Comments
davidmauer15
Thu, 08/01/2013 - 08:10
Ingenious
I originally just had a 2x2 and two blocks to hold up the wings on the cart. They kept falling out, so I replaced them with hinged arms, which were a pain to fit and install, but they work well. Your approach has the same advantage of hinging the support arms: the wood can't fall out and it looks way simpler to install than my system.
One hint if you try Nermell's approach: Flip the cart upside down when you fit and install the support arms. I did all kinds of complex sketches and measurements, then realized it was just faster to lean the support bracket at roughly 45 degrees, then I installed the two block (one on the side, one on the wing) to hold the bracket in place. Flip the cart over, and your wing will sit at a perfect 90 degrees to the sides of the miter saw cart.