DIY lumber and plywood storage cart
Preparation
11 - 2x4 @ 8 feet
5 - 2x4 @ 10 feet (cut 60" long wall pieces from these)
4 - 1x4 or 1x3 boards
2 sheets of 1/2" plywood (can be construction grade)
1 sheet of 3/4" plywood or 1x material for scrap wood bins, top shelf
4 Heavy Duty Caster Wheels
BASE
2 - 2x4 @ 96"
5 - 2x4 @ 45"
WALLS
10 - 2x4 @ 60"
4 - 2x4 @ 96"
FLOOR
2 - 1/2" plywood @ 96" x 14-1/2"
1 - 1/2" plywood @ 96" x 12"
CROSS SUPPORTS
4 - 1x4 @ 25-1/2" (both ends cut at 45 degrees, not parallel, long point to long point measurement
TOP
1 - 1/2" plywood @ 19" x 96"
2 - 1x4 @ 96"
2 - 1x4 @ 20-1/2"
SCRAP WOOD BIN
1 - 1/2" plywood @ 36" x 96" (cut from same piece as 12" strip below)
1 - 1/2" plywood @ 12" x 96" (cut from same piece as 36" strip above)
4 - 3/4" plywood 13" x 25" tapered down to 12" on one side at 45 degree angle
dividers can be cut from 1x boards or 3/4" plywood
*can use 1x3s instead of 1x4s
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!
Instructions
Step 1
Step 2
Step 6
It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
Comments
Angie Overton
Mon, 06/29/2015 - 18:10
Just Made This
I just made this cart. I love how easy it was following your plans and how much lumber I can store on it. I opted not to do the divider bins at this time and instead put a cleat on the outer edge. I use the middle for longer/bigger sheet goods and then the side with the cleat for cut off and smaller pieces of sheet goods. I have a lot so I needed the space. My space where this is isn't very large so I didn't get great pics. But as soon as I can finish organizing I will take more pics.
Also... one thing about the plans... on the walls cut list there should be 10 of the 2x4's at 60".
I actually built the whole thing from scrap lumber and free lumber that I have acquired. Only thing I bought was the casters.
In reply to Just Made This by Angie Overton
Ana White
Wed, 07/01/2015 - 08:03
Thanks
Thanks for the catch on the cut list! Looking forward to seeing your finished project.
mattsears18
Mon, 09/07/2020 - 17:52
I remixed it :)
Thanks for the inspiration! I used 1/2" galvanized pipe for the lumber shelves and added a workbench instead of scrap wood storage. I think I'm going to make the workbench my new miter saw station.
https://photos.app.goo.gl/XgVkL3oVwJSgZQy9A