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1x3 Sawhorse Desk

July 13, 2012 |
posted by Ana White
PDF versionPDF version

Inspired by Restoration Hardware's Sawhorse Trestle Desk, this easy to build version is doable by most any DIYer! Using standard off the shelf lumber, a premade project panel for the tabletop, you can build yourself a solid wood sawhorse desk for a fraction of retail costs! Full plans include everything you need to build for yourself.

1x3 Sawhorse Desk

Additional Photos

1x3 Sawhorse Desk
1x3 Sawhorse Desk
1x3 Sawhorse Desk
1x3 Sawhorse Desk

Handmade from this plan >>

Projects built from this plan. Thank you for submitting brag posts, it's appreciated by all!

About Project

Author Notes: 

Hi everyone!

This was one of my favorite little plans, but I felt like it got a little lost in the plan catalog, especially since we had not put the plans with a finished photo.

So when my friend Whitney from Shanty2Chic wrote me about building a Sawhorse Style Desk for her son's room, I had just the plan for her!

Much better!

This entire room is DIY!  

You can get more building plans/details on:

Art Supply Buckets

Ten Dollar Ledges

Nightstands

Platform Bed

Dresser

And of course the Sawhorse Desk follows.

Here's from Whitney:

I am so happy with this desk! It cost me under $60 to build which is 1/10 of it's cost at RH Baby.... Woohoo! It was extremely easy to build, and I loved using the project panel as a desktop.  I think this desk works great for my 6 year old and will easily grow with him for many years... If I don't steal it for my own room! ;-)

There's a few tricky cuts, but I know you can master them. Just follow along with the plan, read through very carefully and make sure you understand each step before getting your saw out. And I know you will have yourself some beautiful sawhorses in no time at all!

In this plan, I just use a standard 24" x 48" project panel available at most hardware stores. But for you can also use a 1/4 sheet of 3/4" plywood, boards, Kreg Jigged together - even an old tabletop or door! Make this plan your own and build it to suit what you have on hand.

image from Tommie and Dellie

PS - Wanna see what a DOUBLE sawhorse desk looks like?

Wishing you lots of DIY this weekend!  Have a great one!

Dimensions

Dimensions: 
1x3 Sawhorse Desk
Dimensions: 
Dimensions are shown above.

Materials and Tools

Shopping List: 

4 - 1x3 @ 8 feet long
1 - 1x6 @ 4 feet long
1 - 1x12 @ 4 feet long
1 - 24" x 48" pine project panel

1 1/4 inch finish nails
2 inch finish nails
1 1/4 inch pocket hole screws
wood glue
wood filler
Tools: 
measuring tape
square
pencil
safety glasses
hearing protection
drill
jigsaw
compound miter saw
nailer
sander
level

Cut List

Cut List: 

8 - 1x3 @ 29" Both ends beveled at 10 degrees off square,ends are parallel to each other, long point to short point measurement
4 - 1x3 @ 9 3/8" Both ends beveled at 10 degrees off square, ends are NOT parallel to each other, long point to long point measurement
2 - 1x3 @ 24"
2 - 1x12 @ 24" corners are notched out - ASSUMES 1x12 is 11 1/4" wide - adjust if yours is not
2 - 1x6 @ 24" corners are notched out - ASSUMES 1x6 is 5 1/2" wide - adjust if yours is not
4 - 1x3 @ 4 1/2" Both ends beveled at 10 degrees off square, ends are NOT parallel to each other, long point to long point measurement

Cutting Instructions: 
The success of this plan is greatly dependent on being able to make nice beveled cuts. A miter saw is highly recommended for all beveled cuts.

General Instructions

Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!

Step 1

1x3 Sawhorse Desk

Start by marking the insides of each leg up 1 3/4". This will be the bottom of the bottom support to leg joint. Then attach bottom supports with either a Kreg Jig or with screws and glue.

Step 2

1x3 Sawhorse Desk

Now the tricky part that I talked about earlier. What I would do is use a precut beveled board as a guide and carefully mark out the notches. Then either use a jigsaw set for 10 degree bevel to make the angled cut or use a handsaw. The cross cut (cut that is made against the grain) is a straight cut and you can use a handsaw or jigsaw set square - don't worry if it notches into the bottom board a little - the support boards will cover all this up.

Practice first on a scrap to make sure the cut fits within the sawhorse as shown in the next step.

Step 3

1x3 Sawhorse Desk

Once you are happy with your cuts, attach bottom shelf in place.

Step 4

1x3 Sawhorse Desk

Now mark 1/2" in from each side on top boards and attach legs to top.

Step 5

1x3 Sawhorse Desk

Notch upper shelves as done with bottom shelves.

Step 6

1x3 Sawhorse Desk

Mark each leg 16 3/4" from bottom along inside edge. This is the bottom of the bottom shelf joint. Attach in place.

Step 7

1x3 Sawhorse Desk

Step 8

1x3 Sawhorse Desk

And attach the top!

Finishing Instructions

Preparation Instructions: 
Fill all holes with wood filler and let dry. Apply additional coats of wood filler as needed. When wood filler is completely dry, sand the project in the direction of the wood grain with 120 grit sandpaper. Vacuum sanded project to remove sanding residue. Remove all sanding residue on work surfaces as well. Wipe project clean with damp cloth. It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.

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1 x 3 Sawhorse Table

I've been looking for permanent sawhorse plans and this has the perfect thing.

I may put a third one in the middle as I'm going to replacing an old (1962 kitchen table) that holds my plants during summer, on the porch. The shelves will be great to hold extra pots, soil and the like.

posted by MI_Guest (not verified) | on Wed, 2012-06-06 22:59

Whitney does it again! The

Whitney does it again! The girl doesn't cease to amaze me!

posted by JenWoodhouse (not verified) | on Sat, 2012-07-14 12:09

Superb!

Absolutely one of the nicest instructionals I've stumbled upon today.

posted by John@RemodelingBIBLE (not verified) | on Mon, 2012-07-16 03:09

Perfect way to use that IKEA tabletop that was given to me!

I have an IKEA tabletop sitting in the basement that I didn't know what to do with. Its still good, but couldn't get myself to find a use for it nor throw it out. This will be great for a secondary worktable! Thanks for the plans.

posted by Milca (not verified) | on Tue, 2012-07-17 06:08

Im hoping to one day go live

Im hoping to one day go live with whitney. Lol.

posted by Christy Panzarella (not verified) | on Fri, 2012-08-03 04:00

1x3 sawhorse desk

Any further instructions for step 4? Seems impossible to use Kreg jig and assemble at that point (get the drill and/or jig close enough). What am I missing? Thanks!

posted by Patmcfadden (not verified) | on Tue, 2012-09-25 07:41

Sawhorse desk

Can anyone provide further instruction on step 4? Using the Kreg jig to attach legs in this step seems really difficult. How do you handle that tight angle? What am I missing? Thanks.

posted by patmcfadden | on Mon, 2012-10-22 21:02

Step 4 help

Kreg has a driver that is longer. Something like 5 or 6 inches. I didn't have any issues with the angle and I was worried as well. The other thing you can always do if your drill is too big to fit in there is to use a scew driver that accepts different scre heads and fit the kreg driver head in there and hand tighten.

posted by ryan mcdermid (not verified) | on Thu, 2012-11-08 09:09

FLOR Catalog

If anyone is interested I was looking through the latest FLOR Catalog (floor coverings) and on page 41 is the sawhorse desk.

Jake

posted by Jake | on Sun, 2013-01-20 22:24

Regarding Step 4

Personally I would just drill the PHs on the outside of the legs, fill them with vinyl spackling and then paint. You will never see them and you eliminate the hassle of trying to use a screwdriver with the square bit or a power drill in the tight space. Also if you stain the PH is really kind of artistic.

Jake

posted by Jake | on Sun, 2013-01-20 22:28
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n0rse's picture

Have spare 1x3s = this is a sawhorse?

What do y'all think? Would like two standard use sawhorses out of this. Thanks!

posted by n0rse | on Mon, 2013-05-13 00:19

Can't do the beveled cuts!

I totally love this project, which is why right after reading it I went to the hardware store and bought myself a jigsaw and some lumber to start making it. However, after trying many times to do the beveled cuts for the legs (and just for the legs), I haven't been able to make the first straight cut! Any tips on how to do it? Is a jigsaw the right tool for the job? I really can't afford to buy a mittered saw just for this! Any sawhorse plans that don't require beveled cuts would be great too!

posted by Jorge Velasquez | on Mon, 2013-10-14 23:06

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