Pirate Chest Project

Submitted by Rich in NC on Thu, 01/02/2014 - 14:41

After my Daughter had twin boys in December 2012, I decided I would expand on my woodworking experience by making them this Pirate Chest toy box. Since there were two of them, my 'work' was doubled.

I DID learn some new things with this project. I had never used Pocket Hole joinery before and I was a little timid about doing it. I found that it's really pretty easy.

I also learned that when cutting on the table saw, I could NOT cut on the line drawn on the wood. As a result, some of the cuts were a bit short (but wood filler helped there).

My biggest problem was cutting the radius on the box tops since I don't have a band saw. It was difficult cutting the curve with a Jig Saw, so the Rasp, Plane and sandpaper came in handy.

The other problem I had was getting the slats on the top to meet up tightly. I found I had to cut a slight bevel on each edge so that the top of the slat would meet the next one.

I presented the boxes to the Boys at their First Birthday party just after Christmas and received a number of compliments. There was one woman that may want me to make one for her son. Needless to say I was a bit proud of myself.

Estimated Cost
Roughly $100 each.
Estimated Time Investment
Week Long Project (20 Hours or More)
Finish Used
2-coats of paint, 3-coats of gloss Polycrylic Urethane - this will not change the color of the paint.
Glued novelty wood ocean characters on front and sides.
White poly-rope handles on sides - decorative only.
Casters for easy movement when full.
Recommended Skill Level
Intermediate

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