How to build a pallet cooler stand with 2x4s and pallet boards.
Here I am gluing my pocket hole joints (even though I probably could get away without, why not right?)
I especially love the bright, fun stripes!
Isn't that fun? I love the pallet wood too!
More Photos and Build Post
This cooler stand was made by the amazing talented Karianne from Thistlewood Farms! I'm over the moon excited that Karianne and Elmers are letting me draw up step by step plans for this pallet cooler!
Preparation
• Pallet wood boards
• (6) 2’ x 4’ x 8’ boards (for frame)
• Standard cooler
• (2) hinges
• Towel hook or bottle opener (if desired)
- 4 - 2x4 @ 36"
- 2 - 2x4 @ 20"
- 4 - 2x4 @ 26"
- 5 - 2x4 @ 17"
- 2x4s for lid should be cut to fit Pallet boards to cover outside should be cut to fit
Please read through the entire plan and all comments before beginning this project. It is also advisable to review the Getting Started Section. Take all necessary precautions to build safely and smartly. Work on a clean level surface, free of imperfections or debris. Always use straight boards. Check for square after each step. Always predrill holes before attaching with screws. Use glue with finish nails for a stronger hold. Wipe excess glue off bare wood for stained projects, as dried glue will not take stain. Be safe, have fun, and ask for help if you need it. Good luck!
Instructions
Step 1
Attach legs to the top boards with 2-1/2" screws, framing nails or with pocket holes from the underside (1-1/2" pocket holes and 2-1/2" pocket hole screws). Build two leg sets.
Step 2
Attach the 26" long support boards to the two leg sets to create the cooler frame. Use either screws or nails at an angle or pocket holes (1-1/2" setting/2-1/2" pocket hole screws). Place the bottom boards at a height that will allow you to rest the bottom of the cooler on supports tied into these boards (see next step).
Step 3
Attach bottom support boards to the bottom frame boards, setting the height to allow the cooler top to fit above the top (including top decking material). NOTE: You may wish to attach these later on for a perfect fit.
Step 4
Attach pallet boards or other boards to outsides with nails and glue. Nails should be no longer than 1-1/2".
Step 5
Step 6
Build a 2x4 frame around the cooler lid. Attach pallet boards to one side with glue and the smaller nails (less than 1-1/2" long). Glue cooler lid (Use the Probond Advanced by Elmers) to the wood. Set the cooler top on the cooler. Attach with hinges.
It is always recommended to apply a test coat on a hidden area or scrap piece to ensure color evenness and adhesion. Use primer or wood conditioner as needed.
Comments
RHgaijin2
Sat, 04/18/2020 - 00:49
I have a brag post of this…
I have a brag post of this and I posted a step by step video on YouTube. Everyone loves it and wants me to make them one. https://youtu.be/JQyVkk95M3Y