This was my first build and I learned A LOT and watched A LOT of youtube diy videos. The main take-away from this project is not to build in the freezing cold if the finished project is for inside. I finished this project in below freezing temperatures and I noticed that the wood expanded (increasing slightly the gap between the finished boards on the top) when it was brought inside.
I built this from the original farmhouse table plans with no kreg jig although I did buy and use a pocket kreg jig to make the extensions. The main modifications were using 4x4s such as were used in the Country Living magazine spread that inspired this build and also making modifications to allow the addition of 15" extensions at each end of the table's bread boards.
My first challenge was figuring out how to build with the 4x4 legs instead of the 2 2x4s screwed together. In order to accomplish this i had to use a chisel to create the corner lip that the table top frame would sit on. I added photos of this so I hope it will help someone. Chiseling these 4 corners (one on each post) only took an hour or two and was so worth it for the look of the 4x4s. Just measure carefully and work carefully with a sharp chisel. I actually removed half the wood by sawing off the corner at a 45 degree angle. Remember when cutting your boards for the table ends that a 4x4 has different dimensions than 2 2x4s screwed together. Compensate for this in your cuts.
Another challenge was hiding the screws on the table legs and table top. I was leaving the finish natural so didn't want to use wood fill. I accomplished this by getting a countersink bit and then buying wooden dowels the same diameter. For these screw holes, after finishing screwing, I put a dab of wood glue in the countersink hole, inserted the dowel as far as it would go, used a fine hand saw to cut off the dowel flush with the table and then used a hammer to make sure the dowel was in tight and flush.
I had trouble figuring out how to attach the table top frame to the table legs with the long screws from the plans so I included a picture of this step. Its really easy but I was not able to use three screws as the plan calls for. I used two instead and it has been very solid. I used the long screws as proscribed.
Finally, I wanted to build extensions (2 2x8 boards kreg jigged together) so I could increase seating up to a max. of 12 persons, so I needed to cut out 2x2 gaps on the table ends. I also included a picture of these in place. To make room for the 2 2x2s that extend under the bread boards and table top to brace the extensions, I left out one of the 2x2 cross beams at each end of the underside of the table (the boards that the table top boards screw into).
I hope this is helpful to you!
Comments
kelli224
Sun, 08/21/2011 - 21:36
This looks so incredible!
This looks so incredible! You did a fantastic job and I love love love this bedding. My boys would go crazy over it!
kmatt55
Tue, 08/23/2011 - 12:00
Looks great, nice job.
Looks great, nice job.
Guest (not verified)
Mon, 08/29/2011 - 07:51
Great job! I am hoping to
Great job! I am hoping to make two of these for my boys and would love to have the trundles. Could you give the specs on that? Thanks!
debandtom25
Wed, 08/31/2011 - 17:42
Specs are always different
The specs will be different depending on the size mattress you have -- what I mean by size is height. I just used a foam mattress that was only 5 inches high. I wanted the mattress to fit bigger than the sides of the trundle, so I might have made it just 4 inches high (not including the wheels underneath). I made sure I had about 1.5" of clearance total between the headboard and footboard to move the trundle in and out.
Just make sure you take into account how thick your mattress is, the widths of your boards and the height of your wheels. Give yourself a little room for bedding and you should be all set.
Guest (not verified)
Mon, 11/21/2011 - 10:06
questions
The bed looks awesome! The hubby and I are gonna attempt to make one just like it (with the shorter headboard as well). I also have a 5 inch mattress for the trundle. The questions I have are: 1) How much space did you leave between the floor and the bottom of the trundle? 2)What is the distance between the floor and the bottom of the side rail? 3) did you use the 1x10 for your side rail? (we are going to be using a 1x8 instead). 4) Did you order your casters from Rockler as well, or find them at a home improvement store?
Thanks so much, in advance!
debandtom25
Wed, 11/23/2011 - 11:58
To answer questions
1. The sides of the trundle are not flush with the bottom. The bottom (that the bed rests on) is about 2" higher than the side rails. This allows room for the wheels and about an 3/4: between the floor and the side rails. This measurement will all depend on the size of the casters you get and how much room you have beneath your bed for the trundle.
2. As mentioned above, there is about 3/4" between side rail and bottom of floor. Like I said before, it's total preference and how much room you have to work with.
3. I did use a 1X10, mainly because I like the look of the wide board.
4. I got the casters from HD or Lowes (can't remember).
Hope this helps!
Guest (not verified)
Sun, 01/29/2012 - 23:15
Attaching the sides to the plywood base
I love this and am going to make for my sons bed but I didn't see what you used to attach the sides to the base...unless I just didn't see it. :-) Did you use "L" brackets?
Saadia (not verified)
Sun, 03/25/2012 - 12:30
Rockler Brackets and Cleats
Hi, I was just wondering how you adjust the cleats when you are using the rockler brackets? I plan on using 2 x 8 for the siderails so there isn't enough room to fit the bracket and cleat along the edge. Did you have to shorten your cleat by just a little bit?
KAD050209 (not verified)
Fri, 08/17/2012 - 23:32
Gap From Bed To Wall...
I was wondering if you could tell me how many inches the gap is from the bed to wall (where you have the bed horizontal against the wall)? Just trying to get an idea; my daughter is young and don't want her falling between the gap at night :) Thanks ahead of time!
In reply to Gap From Bed To Wall... by KAD050209 (not verified)
debandtom25
Wed, 09/05/2012 - 20:16
Great question
The gap is about 3.25". I remember one of the first nights that Jack slept in his bed he fell in the gap. I wasn't expecting that at all. We just stuffed the extra bed pillows in there at night. We don't even remember to do it anymore and he's never fallen in again.
Hterrin
Tue, 04/16/2013 - 22:03
Great job
You should be proud.