Using the 4x4 Truss Bench plan (http://ana-white.com/2013/10/plans/4x4-truss-benches), we built this bench using entirely reclaimed lumber. (We had removed an old patio and part of a fence.) We already had all of the lumber, screws, etc. so the only cost to us for this project was the cost of the stain.
We modified the plan slightly, using 2x4s on the ends.
My husband is obsessed with decking screws. Thus the entire bench is held together with 2 1/2 inch decking screws. (Unfortunately, we purchased our Kreg Jig a day following the completion of this project.)
Because the lumber was very old and weathered, there is a lot of character to the wood. There were some incredibly soft spots which made sanding a challenge, and some of the boards were somewhat warped. However, we still really like the way it turned out.
I sanded (and sanded and sanded) using 60 grit, then 80... then 120... then 220. I filled the screw holes with wood filler (and sanded again). I then conditioned the wood with Minwax pre-stain wood conditioner. I used Minwax Early American oil based stain on the entire project. I then went over the top only with Minwax Weathered Oak. After about 36 hours of drying time, I used 2 coats of Minwax Fast-Drying clear semi-gloss polyurethane.
This bench is a beast! I'm sure it weighs over 75 pounds. It is extremely solid, and quite beautiful in our dining room. The plans were easy to follow, and the whole thing went together fairly quickly. (It would have been completed even more quickly had we had our Kreg Jig at the time. Lesson learned.)
Comments
Sue_McL
Sat, 09/01/2012 - 08:52
Love the stairs!
Maybe I can build something like this for my grandson when he gets older.
RBear
Sat, 09/01/2012 - 10:16
WOW
Just WOW!!!
Amazing
onehotmamma4 (not verified)
Sat, 09/01/2012 - 11:47
I love it!!! Very cool. We
I love it!!! Very cool. We just started a Toy Story room for my son who will be 3 next month. He would love this.
vicb (not verified)
Sat, 09/01/2012 - 13:10
amazing, what a fantastic
amazing, what a fantastic idea.
redhead_61
Sat, 09/01/2012 - 17:36
AWESOME
This bed is GREAT. I love what you did with the block stairs. What a way to make in impact and something original. Love it!
juliasays
Sun, 09/02/2012 - 08:30
Wow! You did an amazing job!
Wow! You did an amazing job! So creative.
talon schultz (not verified)
Mon, 10/15/2012 - 13:43
I love it!
Love toy story 1,2,and even 3!
adecesare4
Mon, 02/25/2013 - 09:38
wow!
That is really nice! whatever frustrations you went through, it is well worth it, love the stairs and the overall concept!
Skykai
Mon, 09/08/2014 - 17:12
Great job!
How cool! Love it!